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Custom electric fireplaces are the key to the competitive markets to become a global customer with the purpose of finding individual and high-quality heaters. The process of customizing our products has been developed by hand and with an ideal mix of master crafts, quality of the material and internationalization to convert the concepts of the clients into a long lasting and materialistic item. Every single step is special since the initial conception, to the final delivery, all of them are tailored to respond to the OEM/ODM demands, and all that without losing our art. To break it down, the process of the making of our custom MgO electric fireplaces can be analyzed step-by-step as follows.
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Client-Centric Demand Alignment: Requirement to Visions.
The process of customization starts with the understanding, the first step of our process is to further communicate with the customers to extract all details. Our sales and R&D team deal with the purchasers of 40 plus nations, negotiating the design options (e.g., mantel shape, ornamentation), functional options (e.g. remote controlled temperature control, or heating power required), size constraints, and colour matching. There is also a discussion of international standards of compliance (RoHS, CE, CAS), and we ensure that custom designs are in line with regional standards of safety and even environment (e.g. ERP of Europe or North American standards). Since it does not consist of specific design drafts, our team will provide professional advice to its clients, relying on 15+ years of experience in MgO furniture, adjusting the visions to the possibility of the production.
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Design & Making Concepts to Test Prototypes.
We have R & D team that prepare elaborate design sketches like 3 dimensional drawings and material specifications which are then approved by the client once the specifications have been confirmed. This is then accompanied by the sampling phase which involves the use of the hand made skills of our 100 plus trained artisans. Rather, the artisans cast the framework of the fireplace by hand using the plasticity of MgO, in which case a concern is made regarding the arrangement of materials to form a homogenous density (also a major factor to consider in relation to safety and durability). Then they rub the prototype by hand until it is smooth and seal off the holes to keep the water out then put on custom color in a few layers- ensuring that each layer is even all the way around the piece- typically, to match the brand or the interior decor of the client. Each sample is inspected 3 times in the process of the manual checks (structure, adhesion of the finish, functional, testing), and then supplied to the client, and corrections are made in time possible after the feedback in order to refine details.
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Artisanal Mass Production: Growing Up without Falling down.
When the samples have been confirmed we enter into mass production, which is also based on the completely hand-made processes. Our new 20, 000m 2 modernized workshops have been divided into specific casting, polishing, coloring and assembly areas to ensure the workflow is perfectly smooth without interfering the craftsmanship. The fireplace frames are each cast by hand by the craftsmen and no automated molds are used, which can lead to structural flaws. Then they whittle off what they have cut off by hand, and bend edges to slice the sharpness off of them and give them a particular finish,--no drop, no crevanaus, no see-saw color. Electric parts (e.g. heating elements, remote controls) are then fitted into the frame of MgO manually and every functionality (temperature control, flame effect) is tested to ensure a smooth operation. All defects at the various stages through which all units can be uniform are detected by various in-line quality inspections (we have four rounds in total as recommended by our QC standard).
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Final Inspection and Individualized Packaging: Ready to Go Worldwide.
The final phase will ensure the preparation of the tailor-made fireplaces which will be shipped to different parts of the world and be used within a couple of hours. We do the final inspection: we check efficiency in heating, structural integrity and guarantee that all the details of the product are designed, in accordance with customer preferences (design, color, size, etc.) The container is designed to meet the needs of the client in accordance with their requirements; KD (Knocked Down), where the container is designed to be extremely lightweight, with the strength of MgO to minimize the logistics cost or performed as fully assembled so that the client can use it immediately. KD packages are easy to follow and have simple instructions to follow, and most importantly offers the DIY experience without having to sacrifice stability once it is assembled. The packages are all reinforced to avoid the long-haul delivery that will not cause any harm to the handmade MgO frame. Finally, we provide all the certification documents the clients require in order to conduct their customs clearance to the international frontiers with ease.
The customization of MgO electric fireplaces in creating the handmade at Sinya does not come in the form of a service, but, instead, as a shared experience. We offer unique products through customer oriented design, handcrafted art, and rigid quality, which satisfy the unique visions simultaneously with the safety, long-lastingness, and efficiency that comes with our brand. Whether you are a wholesaler, retailer or brand partner, our customization system will ensure that your electric fireplaces will be differentiated in the global markets, made with attention and designed to suit your needs and long lived.